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Manufacturing Execution in the Cloud

Software-as-a-Service to maximise production and eliminate constraints.
Workflow to deal with maintenance, EHSS & routine plant activities.

Rapid & secure connectivity to your process

Historise everything. Implement in minutes.

Sabisu is a historian for both process and enterprise data, feeding analytics to show emerging risks, opportunities and constraints in your processes. Connectivity includes:

  • Historians (e.g., OSISoft PI, AspenTech IP.21, Honeywell Uniformance & others)
  • DCS (e.g., Honeywell Experion, Emerson DeltaV & others)
  • IIoT devices and networks
  • OPC / OPCUA connectivity to instruments & PLCs
  • ERP (e.g., SAP & others)
  • Microsoft Office
  • CMMS / EAMS / AIMS

 

Get it done in minutes

Bridge

Sabisu Bridge connects your process & enterprise data to a private data-lake in our Sabisu Cloud using our Elastic Units. Configuration takes minutes.

Pipelines

Sabisu Pipelines allow you to easily build and share dashboards or processes – usually using ‘off the shelf’ templates.

Plant Mobile

Sabisu Plant Mobile gives your field technicians real-time process data & role-based workflow.

Decision support & role-based workflow

Simple & scalable response to complexity & uncertainty

We’ve assembled the key aggregation, collaboration and calculation capabilities needed for you to meet your production targets. Proven on plants of every size, from the smallest biogas plants to the largest polymer & gas cracking plants in the world:

Typical Solutions

What could you do with 100% availability and infinite scalability?

Asset Failure Prediction

Advanced process data analytics to identify under-performing assets and predict failures.

Plant Mobile

Sabisu deploys to intrinsically safe mobile devices; it’s the platform of choice in top-tier COMAH sites.

Energy Analytics

Advanced analytics for energy consumption analysis, compliance reporting and predictive assessment.

Alarm Analytics

Advanced analytics to reduce alarm load and predict floods & cascades in line with ISA SP-18 and EEMUA 191.

EHS Compliance

Build a true picture of compliance across even the most complex processes, from data capture to real-time reporting using process data.

Logistics

From intrinsically safe mobile devices on the front line to complex management analytics, Sabisu will drive down costs and drive more efficiency.

Conformance Monitoring with Sabisu

Process quality & performance indicators with integrated analytics

Conformance monitoring in complex manufacturing, petrochemical or downstream oil & gas processes can make massive differences in terms of quality and cost.

Sabisu provides powerful, fast analytics analytics packaged so anyone can get all the benefits with zero training.

All the key aggregation, collaboration and calculation capabilities needed for real-time decision support are here.

  • Sabisu Workplace and interactive Charts for visualisation and interrogation of your data
  • Spark & various Hadoop ecosystem components
  • Real-time analytics and calculation engines
  • Sabisu Data Objects for versatile integration with all your key data sources
  • Sabisu Cloud for the unlimited scalability through elastic compute and storage

Best of all: Sabisu is ready to go out of the box, as a SaaS solution.

No training required. No lengthy implementation. Plug Sabisu into your historian and go.

Download White Paper

Prioritise production issues

Smart analytics & mobile devices are the 21st century answer to managing complex production environments.

Eliminate lost production events such as trips, well outages, inventory constraints, with leading indicators and predictive algorithms.

Drive more profit from your assets by delivering a real-time view of lost profit derived from thousands of process parameters or IIoT devices.

Hook mobile devices, process data and predictive analytics directly into maintenance processes to minimise effects of scheduled and unscheduled maintenance.

Drive your priorities into the control room; energy management, availability, rate & yield, or whatever’s important to you right now.

Align priorities throughout the organisation; operators, shift management, engineering & others seeing the same data, at the same time on the same platform - even when they're mobile.

The typical ROI for a limited $12k evaluation on a mid-size steam cracker is $16m; for a full install it can be $100m year on year.

How Sabisu helps

Full Screen - Jidoka - Full

Sabisu automatically prioritises by the most significant non-conformances. Operators run Sabisu alongside DCS, APC and Historian screens to assist them in making the most economic decision.

Full Screen - Jidoka

Sabisu delivers real-time views of savings and profit opportunities. All data is trended so you know exactly how much each process change - or each shift - is contributing.

Full Screen - Action Comments

Sabisu delivers best practice to operators right when they need it; as soon as a process parameter moves out of its ideal operating window. Built in collaboration and action tracking ensures remedial actions aren’t missed.

Screenshot - Energy Management - Refinery

Sabisu integrates enterprise and process data including SAP, DCS and Historians to build trustworthy, accurate metrics to support your decisions.

Full Screen - SHE Reports 1

Mandatory emissions reporting & management such as EU-ETS & CCL is easy with Sabisu. By using Sabisu to prioritise plant efficiency you can ensure compliance with no manual reporting overhead.

Full Screen - Leak Detection

Rely on a third party to capture your emissions data? Using Sabisu you can deliver data directly and securely into your enterprise systems.